Deep Drawn Stamping Service for Custom Parts
• Over 20 Years Experience • Quick Response • Top Quality at Low Cost
Certifications: ISO 9001:2015
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35000+
Parts fabricated each month
46000+
Product developers served
1000+
Parts within days
Free Design for Manufacturability analysis
Tracking the whole range of project with weekly report for customers
Production cost-down evaluation
The ability to offer minimum order quantities of as little as 100.
ISO 9001 Certified
Deep Drawn Stamping Materials and Thicknesses
We provide a variety of metal materials for creating deep drawn stamping parts, but please keep in mind that the maximum bending capabilities may differ based on the thickness of the material. If you want to check more materials, please contact us.
Material | Grade | Thicknesses Available |
Aluminum | 5052 1100 | 0.5mm – 6mm 0.5mm – 7mm |
Steel | DC03 DC04 SPCD/SPCE | 0.5mm – 6mm 0.5mm – 6mm 0.5mm – 6mm |
Stainless Steel | 201 304 316/316L | 0.5mm – 5mm 0.5mm – 5mm 0.5mm – 4.5mm |
Copper | C1010 C1100 | 0.5mm – 5mm 0.5mm – 5mm |
Brass | H65 | 0.5mm – 5mm |
The Tolerances We Can Achieve
With Drawing | Without Drawing | |
Linear Dimension | +/-0.1 mm +/-0.004 inch ISO 2768-mk | ISO 2768 Course |
Bend to Hole | +/-0.2 mm +/-0.008 inch ISO 2768-mk | ISO 2768 Course |
Angular | +/- 0.5 degree | ISO 2768 Course |
Tolerances listed here are minimums for an ideal case. Looser tolerances may be needed based on process, material, or part design.
Deep Drawn Stamping Finishing Options
Name | Applicable Materials | Colors | Can Be Applied with |
Anodizing | Aluminum | Clear, black, grey, red,blue, gold | Media Blasting, Tumbling, Alodine |
Electroless Nickel Plating | Aluminum, Steel,Stainless Steel | - | Media Blasting, Tumbling |
Media Blasting | Aluminum, Steel,Stainless Steel, Brass,Bronze, Copper | - | All post processes except Electropolish andPowdercoat |
Nickel Plating | Aluminum, Steel,Stainless Steel | - | Media Blasting, Tumbling |
Powder Coating | Aluminum, Steel,Stainless Steel | Pantone or RAL colormatching | - |
Tumbling | Aluminum, Steel,Stainless Steel, Brass.Bronze, Copper | - | All post processes except Electropolish andPowdercoat |
Our Deep Drawn Stamping Products
Material: CRS
Size: 40 X 40 X 140mm
Surface Finish: None
Material: SS304/H65
Size: 30 X 30 X 110mm
Surface Finish: None
Material: SS304
Size: 180 X 180 X 20mm
Surface Finish: None
Material: SPCE
Size: 180 X 180 X 20mm
Surface Finish: None
Deep Drawn Stamping Services in Widetop
Why Choose US?
- Very competitive prices. We keep your projects on time and on budget.
- High quality, extremely low cost tooling.
- Reliable product quality overseen by our own engineering and quality personnel.
- The ability to offer minimum order quantities of as little as 100.
- Design and prototyping capabilities.
- ISO 9001:2015 quality accreditation.
- We strive to exceed your expectations.
- Secured payment (We will take full responsibilities for the compensation resulting from any product faults)
- Product of high quality with the most competitive price.
- Quick response (We will reply to your questions and requests with 12 hours)
- Tracking the whole range of project at your home (a weekly progressive report will be prepared for our customers)
- Prompt delivery.
Don't know What To start with?
Start precision manufacturing with our services -making every product perfect
Learn More About Drawn Stamping Service
Deep drawn stamping services involve the process of creating complex, three-dimensional shapes from sheet metal. This is achieved through a series of forming operations, including blanking, drawing, and redrawing. The method allows for the production of parts with deep recesses and high depth-to-diameter ratios. Deep drawn stamping is suitable for manufacturing components such as enclosures, cans, and automotive parts. It offers excellent material utilization and can produce parts with tight tolerances. The process is cost-effective for high volume production runs. Deep drawn stamping provides superior structural integrity and is ideal for creating seamless, one-piece components.
The steps involved in Deep Drawn Metal Stamping can be categorized as follows:
1. Blanking: This initial step involves cutting out a flat piece of metal from a larger sheet, creating a starting blank for the deep drawing process.
2. Drawing: The metal blank is then placed over a die and formed into a cup-like shape through a series of drawing operations, where the metal is pulled into the die to create the desired depth.
3. Redrawing: If further depth is required, the drawn part may undergo additional redrawing operations to achieve the desired depth-to-diameter ratio.
4. Flanging: This step involves forming a flange or a lip around the edge of the drawn part to create a more complex shape.
5. Ironing: In this stage, the wall thickness of the drawn part is reduced through ironing operations to achieve the desired thickness and dimensional accuracy.
6. Piercing: Holes or openings may be created in the drawn part using piercing tools to accommodate additional features or assembly requirements.
7. Bending: If required, the drawn and formed part may undergo bending operations to create specific geometries or features.
8. Trimming: Finally, any excess material or flash is trimmed from the formed part to achieve the final shape and dimensions.
These steps collectively contribute to the deep drawn metal stamping process, allowing for the creation of complex, three-dimensional parts with high depth-to-diameter ratios.
Advantages of Deep Drawn Stamping Service:
1. Cost-effective: Deep drawn stamping allows for high-volume production at a lower cost compared to other manufacturing methods.
2. Precision: The process produces parts with tight tolerances and high degrees of accuracy.
3. Strength and Durability: Deep drawn parts are often stronger and more durable than parts made through other manufacturing processes.
4. Versatility: Deep drawn stamping can be used to create complex shapes and designs that cannot be easily achieved through other methods.
5. Efficient Production: The process is generally fast and efficient, making it ideal for high-volume manufacturing.
Disadvantages of Deep Drawn Stamping Service:
1. Limited Material Options: Deep drawn stamping is typically limited to certain types of materials such as steel and aluminum, which may restrict the design possibilities.
2. Tooling Costs: Initial setup costs for tooling can be high, making it less cost-effective for small production runs.
3. Surface Finish: Deep drawn parts may require additional finishing processes to achieve the desired surface appearance.
4. Complexity: The process can be more complex and require specialized equipment and knowledge compared to other manufacturing methods.
5. Design Limitations: Deep drawn stamping may not be suitable for all types of geometries and designs, limiting its applicability in certain industries.
The design guidelines for products manufactured using deep drawn metal stamping can be classified into several key categories:
1. Material Selection: Choose materials with suitable formability, such as low-carbon steel, stainless steel, aluminum, or copper, based on the part’s functional requirements and environmental conditions.
2. Wall Thickness: Maintain uniform wall thickness to ensure consistent material flow during the drawing process, which helps prevent wrinkling and ensures structural integrity.
3. Corner Radii: Incorporate generous corner radii to minimize stress concentrations and prevent cracking during the forming process.
4. Draw Ratio: Design parts with appropriate draw ratios to avoid excessive thinning and ensure the material can be drawn without defects.
5. Flanges and Beads: Incorporate flanges and beads to enhance the part’s rigidity, provide mounting surfaces, or facilitate assembly.
6. Piercing and Cutouts: Include necessary holes, slots, or cutouts in the design to accommodate fasteners, wiring, or other components.
7. Tolerances: Specify achievable tolerances and consider the part’s functionality and assembly requirements when defining dimensional tolerances.
8. Surface Finishes: Consider surface finishing requirements and design for post-stamping processes such as plating, painting, or coating.
By adhering to these design guidelines, products can be optimized for the deep drawn metal stamping process, ensuring manufacturability, structural integrity, and functional performance.